Tag

japan Archives - The Year of Mud

Himeji Castle Tour: The Most Plaster I’ve Seen in My Life

By Lime Plaster, Japan

himeji castle tour

There are so many architectural details to absorb at Himeji Castle that it’s somewhat dizzying. The multi-level main keep (pictured above) has an astonishing dry stack stone foundation wall, a soaring timber frame with huge posts and beams, and an amazing cascading tile roof. Notably, the earthen walls (and even under the roof eaves and between roof tiles) are finished with shikkui.

I was taken to Himeji Castle for part of the “Who Wants to Come to Japan” TV show filming. While I was there, I had a rare up-close and personal look at some of the shikkui plaster restoration work on one of the rooftops.

Read More

applying shikkui - japanese lime plaster

Shikkui Lime Plaster with Hasado-san

By Lime Plaster, Japan

hasado shuhei ziggy

Shikkui is a type of lime plaster used throughout Japan, with deceptively simple ingredients and a wide range of applications. In use since the 6th century, shikkui is a very thin finish application typically used to protect large uninterrupted wall surfaces on castles and storehouses (or ‘kura’). It can be polished to a high level and because it has a high fiber content and frequently has no aggregate added, it’s flexible, too.

During the week of filming for “Who Wants to Come to Japan?”, I visited a renowned Japanese sakan, Shuhei Hasado and he taught me more about how to make shikkui and apply it.

Read More

sugita kogyo jigane trowel

Making a Forged Plaster Trowel with Sugita-san

By Japan, Clay Plaster, Lime Plaster

Now that the episode of “Who Wants to Come to Japan?” (世界ニッポン行きたい人応援団) has aired, I can talk about my experience during the filming week. The first thing I want to share about is my visit to the Sugita family, a very generous family who run a top quality trowel business. Started by Sugita-san senior, the business (Sugita Kogyo) is a small operation and is now mostly handled by the son. During my two day visit, I had the privilege of observing Sugita-san’s process for making a hand-forged jigane trowel.

Plaster, trowel, and tool geeks — read on.

Read More

kyoto sumiya geisha house kitchen

Sumiya Pleasure House: Jaw-Dropping Traditional Japanese Craftsmanship

By Traditional Building, Japan, Photos

The Sumiya Pleasure House is one of the most lavish examples of traditional Japanese architecture and craftsmanship in Kyoto. It is truly from another time. I was captivated by the incredible carpentry and plaster details while wandering through the building. For anyone interested in high end Japanese craftsmanship, this building is a must-see.

Sumiya is incredibly well-preserved. Amazingly, it’s been managed by the same family for 13 generations. It no longer serves the same purpose that it once did — instead, it’s a rare glimpse into a very specific piece of Japanese culture and a testament to the skill of carpenters, plasterers, and craftsmen of the Edo period. I’m fascinated by the history, but the actual carpentry and plaster details are what really moves me.

Read More

Shou-Sugi-Ban (Yakisugi) Siding

By Carpentry, Japan

shou-sugi-ban siding in japan

I found no shortage of shou-sugi-ban (or more properly, yakisugi) siding in Japan. Since I just recently experimented with charring wood, I appreciated seeing a variety of walls finished with yakisugi siding. Interestingly, it was used in many different contexts, everything from neighborhood houses to temple perimeter walls. I liked that about it. In Kurashiki at least, it seemed to transcend all types of buildings both humble and grandiose.

Here are a few photos of shou-sugi-ban siding I saw out in the wild.
Read More

kurashiki canal street

Beautiful Japanese Storehouses in Kurashiki

By Clay Plaster, Carpentry, Lime Plaster, Japan

kurashiki canal street

I’m back home from Japan. I can think of no better word to describe the trip than ‘whirlwind’. It was very full and varied, and it’s taken me over a week to feel settled back into home life and routine. (The jet lag on the way there was almost nonexistent, but it hit me like a sack o’ potatoes on the return trip.)

It’s hard to summarize such a long trip, so I won’t really try. I’ll say this, though — I definitely want to return, and plan on it at some point. My goal right now is to document some of my trip highlights in a series of blog posts. I can’t share much about the first week (yet), so things will have to be out of chronological order. Not that it matters.

Enough jabbering, let’s get on to the good stuff. Here are some pretty pictures of clay walls and kura (storehouses) in the lovely city of Kurashiki, a small historic city I loved exploring.

Read More

ziggy japan

I’m Going to Japan

By Japan, Traditional Building

ziggy japan

It’s been one of my biggest dreams for over the last 10+ years — traveling to Japan. Now I’m getting my chance. Recently, I was selected to participate in the filming of a Japanese TV show. The show will have me visiting sakan (plasterers) and touring traditional buildings. It’s for a show called “Who wants to come to Japan”? (Yes, literally. Only aired in Japan.) The premise is that they invite folks with a passion for some specific element of Japanese culture to learn more about their interest.

Read More

Clay Plaster in Japan: Inspiring Video Documentary

By Video, Clay Plaster, Resources

I was excited to find this video documentary about Japanese clay plaster as it’s currently being practiced by sakan (a.k.a., traditional plasterers). From what I gather, clay plaster is a niche craft in Japan, but the tradition has been unbroken for hundreds and hundreds of years. It’s not practiced as widely as it once was, yet the quality of the work that is done is exceptional. It’s serious business, and absolutely beautiful and inspiring too.
Read More

Essential Plaster Tools: Japanese Trowels

By Straw Bale Building, Lime Plaster, Hand Tools, Clay Plaster
Plaster Tools: Japanese Trowels

Japanese trowels are some of the most prized for natural plaster work (image source: JapaneseTrowels.com)

April thinks I have a compulsion for Japanese tools. I think she may be on to something, but I’ve got a pretty good excuse. Very generally speaking, Japanese tools are often well designed and manufactured, and the plaster tools are not unlike the acclaimed kitchen knives and woodworking tools. Japanese trowels are made with a careful level of attention in an incredible assortment of sizes and shapes, and different types of steel depending on the purpose.

Clay and lime plaster traditions go way back in Japanese architecture, so the craftspeople and blacksmiths there have had quite a bit of time to develop highly refined tools for the work of spreading and smoothing plaster. Today, Japanese trowels are quite popular amongst folks doing natural plaster work all over the globe.

Read More

Precut: Mechanized Timber Frame Construction in Japan

By Video, Timber Framing

Leave it to Japan. Seriously. I recently stumbled upon this video, which demonstrates the mechanized timber frame building technology that is being employed in Japan to build homes quickly, with little human labor involved.

Japan has one of the richest timber framing traditions, with centuries of experience and a host of complicated styles and techniques that have developed over that time — take a look at The Complete Japanese Joinery book for some intense examples of the work of traditional carpenters.

Well, some of that same timber joinery is now being completely created through the use of highly precise machines. As this video explains, a single factory with less than half a dozen human employees makes all of the timber for 800-1000 homes in a single year using this “precut” method. Gulp.

Read More